Distribution operations improvement in the post-pandemic new normal: A case study

M. Vaidya, Z. Wang, C. Nguyen, P. Damodaran, A. Soundararajan. (2022) IISE 2022 Conference Proceedings.

Abstract

We study the distribution operations in a manufacturer of engines and chassis components. The covid-19 pandemic changes the environment where it operates: demand is more dynamic; the workforce is more limited; product mix is more complex. We investigate the inventory management and material handling in two storage areas - the finished "saleable" items and the bulk racks - to understand the change in demand, stock level, order picking, and slotting caused by the covid-19 pandemic. Insights are generated to inform operations improvement measures that have increased efficiency and saved time and costs. Successful practices and lessons learned will be discussed.

Keywords: Inventory management; Stock level; Operations improvement; Warehouse

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